Potato production line

Machine information

Semi Fried potato production line
Product Information
The production line starts working from the reception of raw potatoes to get the finished product potato brushes half fried
The potato is washed in several stages with water and air to make sure it is clean and then peeling
The Shredder is then operational and the size of the piece can be controlled to be between 4 – 12 mm as per customer’s desire.
The chopped potatoes go through the sorting phase and the removal of impurities
After sorting the potato comes the stage of pulling the starch and boiling through the drying tunnel
Dried starch-drawn potato pieces reach the potato fryer to fry potatoes with an oil heating system
Road either heaters or gas heater
The potato fryer has automatic cover lift system and quick cleaning, and also a filtering system and continuous filtering.
With oil-saving cabinets
The potato then goes through the drying phase again using a vibrator and wind turbine
This is followed by a stun tunnel where the product enters temperature-01 to come out immediately afterwards to the feeding flow that pours into
Weight Tower packing Machine
The final stage is the filling machine which operates the weight control system through electronic scales
Technical Specifications:
The flow of the first potato lifter:
The first pick-up of the raw potato is controlled by speed via the Schneider brand Controller as well as a central computer connected to the entire production line to control the operation and alarm errors.
Potato Cleaning Machine:
After the potato is discharged from the first crane, it enters the cleaning phase in the brushes and is to remove the outer layer of dirt on the potato grain controlled speed by the Controller brand Schneider in addition to a central computer connected to the entire production line to control the operation and alarm errors In addition, there is an extra set of brushes for nylon and silicon composition.
Manual sorting of potato kernels:
It is used to sort potato kernels manually by workers distributed along the walk so as to ensure that bad potato kernels do not enter the manufacturing line.
A rubber-coated conveyor belt that includes a fast-adjustable rubber strap via a schneide speed controller
Automatic Shredder Kits (2):
It is fed with potato kernels by the washing process automatically and the potato kernels are continuously cut into it according to the mold of the precise cutting of the size and dimensions of the potato bean.
Can be controlled by the size of the potato produced and volume ranges between – 4.12 mm controllable speed by the speed control device Schneider brand
Conveyor belt for potato fingers:
The chopped potato fingers are washed and transported through this walk to the automatic finger sorting machine.
Automatic potato finger sorting:
The chopped potato fingers are washed and transported through this walk to the automatic finger sorting machine.
Starch and sugar intake machine:
Potato fingers are passed on double opposite high water pressure in order to pull out the largest amount of carbohydrates and sugars, knowing that the duration of the stay within the machine is changeable depending on the percentage of carbohydrates and sugars in the product.
Boiling machine and final enzyme withdrawal:
The enzymes in the potato are deactivated in addition to the withdrawal of carbohydrates and sugars and make them in a homogeneous color to prepare them for the frying phase.
First Vibrator Drying:
This device removes the water droplets from the potato fingers and contains holes to expel unwanted potato kernels in the finished product.
Air Drying Device:
This machine is finished with air drying for potato kernels to ensure that all excess moisture inside the potato is removed in order to enter the frying phase.
Dried potato Chips Conveyor device:
This machine will transfer the potato kernels after exiting the final drying device to the potato fryer.
Potato Fingers frying Machine:
The potato is fried to a half-equator for a period of 911-01 seconds and this is done by passing the potato inside the machine through a metal walk within a hot oil basin, so that the potatoes have reached a half-equator.
Oil Filtration System:
This machine will save the oil outside of the dump of the automatic filtration process be factored to return the oil from it to the Alqalaya after the completion of the filtration process as well as to contain a system of recycling and heating of the crude oil contained within a designated basin for this purpose.
First Vibrator Drying:
This device removes the oil droplets from the potato fingers and contains holes to expel unwanted potato kernels in the finished product.
Air Drying Device:
This machine is permanently drying the air for potato kernels to ensure that all excess moisture is removed inside the potato bean.
This is a prelude to the frying phase.
Dried potato Chips Conveyor device:
This device will transfer the potato kernels after exiting the device
Final drying to the filling machine or the storage tanks or the tread
Shock (depending on the method of freezing of the potato).
Stun Tunnel:
Includes the compressor tunnel
Internal fumigation unit with tunnel infrastructure
Weight Packing machine:
This device has been filled with potatoes in the storage bags by weight
And the required size through an electronic balance accurately up
To +-9 grams.
Storage room:
Storage capacity about 100 tons
Temperature up to-25°c
The cooling compressor reaches 20 hp brand Dorin Italian
Control through Control Panel
The gas pipes are made of copper and insulated with silicon to ensure that they are not leaking and conform to safety conditions.
General Remarks:
All contact parts of the product are a food metal that conforms to the global health standards.
Sends 3 moulds for potato distillation as per buyer’s request.
Shipping: Number 5 Continer needs 40 feet.
Installation time: 7-15 working days.
Required Space: 1500 sqm.
The price includes the installation, operation and training of the buyer’s workers on operation and maintenance.
The buyer must pay the travel, accommodation and food costs to the technical team

Category
iningroup
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